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ChainCon: Paper Materials
WeKea

ChainCon®

Built for the toughest jobs. A chain belt conveyor for demanding bulk materials and high loads.

ChainCon® shows its strength where other chain belt conveyors reach their limits. Designed for demanding bulk materials and high loads, its robust construction reduces wear, protects the chain and ensures high plant availability even under harsh operating conditions.

  • Extremely robust
    and durable
    • Impact loads are kept away from the chain and chain guide by design and transferred directly into the supports.
  • High level of
    chain protection
    • Solid chain guides, plastic wear elements and the sealing system reduce contamination and wear.
  • Exceptionally easy to maintain
    • Folding covers, easily accessible components and a fully replaceable chain guide simplify maintenance and overhauls.
  • Automatic chain lubrication
    • An active pump, 30-litre tank and level warning support a longer chain service life without additional manual effort.
  • Modular and quickly available
    • Thanks to the WeKea® system with standardised components, flexible configurations and customised options.

ChainCon® ChainCon® ChainCon®

Conveying under demanding conditions

What makes ChainCon®
so special?

ChainCon® stands for robust, durable and maintenance-friendly conveying under demanding conditions. Its sophisticated design safely absorbs high loads, reduces wear on the chain and components and ensures easy access for maintenance. From force transfer and chain guidance to the sealing system, all components work together precisely – for reliable and economical plant operation.

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ChainCon® in action

Maximum robustness. No compromises.

Absorb impact loads where they occur.

ChainCon® absorbs forces in a targeted manner and transfers them through the structure in a controlled way. The impact table concept absorbs impact loads, relieving the chain guide, chain and key components. This prevents deformation and significantly reduces wear on the chain and chain guide.

Forces are transferred directly into the supports – not into the chain guide

No deformation of the chain guide – significantly reducing wear on the chain and guide

The centre crossbeam absorbs impact loads and transfers the forces directly into the supports

Solid hold-down devices secure the chain position and prevent the chain links from tilting

Westeria forged components ensure high rigidity and lasting structural stability

Kraftableitung Laengstraverse
Force transfer into the longitudinal beam
Kraftableitung Traverse
Force transfer into the crossbeam
ChainCon Machinery
Paper conveying with ChainCon®
ChainCon Machine
ChainCon® installed in a pit during assembly
Westeria ChainCon
ChainCon® conveying RDF
Options

Robust chain-and-belt system with replaceable components

The structure, chain, belt and guide work together as a coordinated system. The result is robust components, high load capacity and a design engineered for low wear and easy maintenance.

Solid chain-and-belt system

• Greater stability through specially shaped omega-profile belt crossbars

• Free access to the belt and chain for quick and easy replacement

• High chain breaking force for extreme mechanical loads during conveying

• Oil- and grease-resistant conveyor belt for reliable continuous operation

Gurtsystem ChainCon
Maximum stability meets optimum accessibility

Replaceable chain guide

The solid chain guide protects the chain and frame against wear. Plastic slide rails ensure clean guidance and compensate for minor misalignment. The bolted chain guide is fully replaceable, simplifying maintenance and servicing.
ChainCon Traverse

Effective sealing system

The sealing system reliably keeps fine trickling material away from the chain area. The continuous T-cleat forms an effective labyrinth seal, reducing contamination, wear and cleaning effort.

• Quickly adjustable side seal for reliable sealing of the conveying area

• Continuous T-cleat on the conveyor belt effectively keeps trickling material away from the chain

• Large clearance between seal and chain reduces material ingress and protects the chain against contamination

Kettle ChainCon
Effectively sealed – keeping the chain protected.

Maximum freedom in plant layout.

No two plants are the same – and ChainCon® is designed accordingly. Different installation heights, restricted spaces and complex plant layouts can be accommodated optimally through flexible conveying geometries.

Flexible inclines and downward bends

Bend designs of up to 60° enable flexible conveying paths with ChainCon® – for example, from horizontal to inclined conveying.

Bend designs up to 60° reduce transfer points

Downward bend for horizontal or slightly descending material transfer

Integration without compromises

As an alternative to conventional installation, ChainCon® can be integrated directly into a pit. Pit installation enables compact integration of the chain belt conveyor and direct material feeding without additional transfer points.
Example ChainCon
ChainCon Machine
Stable chain guidance for inclines up to 60°

Precise pre-dosing thanks to the TumbleBack principle

In the transition to an incline, particularly high forces act on the chain belt conveyor. ChainCon® therefore reinforces this area specifically. The solid chain guide remains dimensionally stable even under high loads and prevents impact and lateral forces from being transferred to the chain in an uncontrolled manner. This keeps ChainCon® running smoothly and with low wear even in demanding steep conveying applications.

For conveying angles up to 60°, the TumbleBack version is used. Solid flame-cut components reliably absorb the loads and stabilise the chain guide even under extreme operating conditions. This reduces chain wear and supports high plant availability.

Westeria ChainCon
Render Kettenführung ChainCon
PlateCon®

Flexibility taken further

The flexibility of ChainCon® continues consistently with PlateCon®. The robust plate conveyor adopts the design advantages of ChainCon® and extends them specifically for heavy, abrasive or demanding bulk materials. Solid plate segments ensure stable material conveying and high plant availability even under high loads.

The 8 mm thick plate segments are designed for particularly demanding applications. The sophisticated segment design reduces material jamming and enables individual elements to be replaced quickly. PlateCon® thus combines high load capacity with easy maintenance and durable conveying technology.

PlateCon
PlateCon

“Only equipment that is easy to maintain will be maintained regularly.”

 

Maintenance

Thought through to the last detail:
Easy access. Fast replacement

ChainCon® is consistently designed for easy maintenance. Easily accessible components and quick replacement options reduce maintenance effort and keep downtime to a minimum. This ensures reliable plant availability.

SmartLube® – automatic chain lubrication

The automatic chain lubrication supplies the chain evenly and reliably. An active pump, the 30-litre tank and the level warning reduce maintenance effort and support trouble-free operation.


• 30-litre oil tank with integrated level monitoring

• Audible warning when the oil level is low

• Optimised lubrication point directly at the chain links

• Precise lubricant metering through individually programmed time control
Chain Con Automatic oiling
SmartLube®

Easy access

Folding covers and the fully bolted design provide quick access to the belt, chain and chain guide. This simplifies maintenance and reduces downtime.
ChainCon Untergurtabdeckung
Return belt cover

Tensioning and drive station

The ChainCon® tensioning and drive station provides quick access to all relevant components. At the same time, the optimised sprocket and stress-free bearing arrangement ensure smooth, low-wear operation.

• Folding side panels and covers that can be removed without tools

• Sprocket replaceable from the side or from above

• Quick access for maintenance and service

• Smooth, low-wear operation thanks to the optimised sprocket and stress-free bearing arrangement
ChainCon Spannstation
ChainCon Spannstation
Applications

When it matters

ChainCon® is designed for demanding conveying tasks involving heavy, coarse and impact-intensive bulk materials. Its robust construction ensures stable material flow and reliable plant operation even under high loads.

ChainCon Materials
Material: Cement
Material: Construction Waste
Material: Metal
Material: Wood Pieces

Further insights

Discover more information about ChainCon®. Learn more about flexibility, WeKea® configuration and real-world projects.

Configure ChainCon® to suit your application

Explore the technical possibilities of ChainCon® and find the right version for your conveying task.
  • Up to 2,400 mm belt width

    • High capacity even with demanding bulk materials.
  • Up to 35 m conveying length

    • Flexible integration into larger plant layouts.
  • Inclines up to 60°

    • Compact conveying paths and flexible height transitions.
  • 140,000 N chain breaking force

    • High load capacity for heavy and impact-intensive applications.
Westeria IFAT

Discover what ChainCon® can do – with your material at our TechCenter.

Contact us.